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- E450FLEX-230 * Automatic edge bander with "FLEX" glue pot and chain feeding system
E450FLEX-230 * Automatic edge bander with "FLEX" glue pot and chain feeding system
Product Code: E450FLEX-230
Logical functioning controlled by PLC
Complete with:
- Thermostatic glue control with automatic stand-by and temperature indicator
- Light-up LED buttons to select machine operating units
- Complete automation control of the various operating units from the encoder located on the transmission system for panel feeding
- Diagnostics system with messages for machine use and maintenance
- Statistical operating data: total hours of machine use, total and partial meters of edge used
Panel feeding system featuring a chain with rubber pads for maximum adherence to panels installed on a strong steel chain with 5/8’’ links. Two (2) numerical controlled steel guides on machine frame guarantee the rubber pads to run both in straight line and have a maximum stiffness on side push.
Top pressure bar with a double row of rubber rollers installed on bearings. The height of the pressure bar can be adjusted by means pf a handwheel, according to the thickness of the panel being processed, and it is fitted with a metric scale height indicator.
Pre-milling with diamond cutterblocks
- Mills the side of the panel where edge has to be applied to obtain a perfect straight gluing line without imperfections. The unit is complete with waste extraction system and a blower to clean the side of the milled panel before the gluing phase.
Feeding fence with micrometric adjustment. Variable milling from 0 to 2 mm, adjustable with a knob and numerical indicator.
Edge feeding: feeding synchrony between the panel and the edge to guarantee a perfect glueing thanks to the edge feed roller moving system, directly driven by the panel.
Pneumatic shear for cutting edge coils up to 3 mm.
Exclusive features of the cutting shear unit: Oscillatory movement of the cutting shear unit.
- The oscillatory movement of the cutting shear unit ensures that the edge feeding is not interrupted during coil cutting, guaranteeing perfect gluing for edges up to a thickness of 3 mm and a panel height of 45 mm.
Teflon-coated glue pot to permit complete and rapid cleaning.
Fitted with six (6) electrical heating elements (four in the glue pot, one in the turret and one inside glue spreading roller) to guarantee uniform temperature, eliminating the risk of high temperatures damaging the glue, which would prevents perfect gluing results. The motorized glue spreading roller distributes a uniform layer of glue that can be adjusted in thickness on the side of the panel to be processed.
Two (2) pressure rollers:
- First floating roller Ø 80 mm
- Second rubber pressure roller
Automatic front/rear single-motor end trimming unit (straight cut) with copiers and collector hood.
Flush trimmers with Z4 Ø75 mm cutterblocks, with disposable knives with combined profile straight/radius 3 mm/bevel 1,5° and two(2) motors 12 000 RPM. Flush trimmers with vertical copy roller discs Ø120 mm and front copying pads.
Glue scraping unit
- Recommended for the removal of any excess glue in the area of the joint between the panel and the edge.
Buffing unit
- Fitted with two(2) independent motors (0,13 kW at 1400 RPM) to guarantee perfect finish of ABS and PVC edges.
Front extensible support with small rollers for large panels.
Rear plexiglass closure to view inside the operating units, which can be opened.
E450FLEX-230 * Automatic edge bander with "FLEX" glue pot and chain feeding system | |
Feed speed | 7 m/min |
Panel thickness | 8 ~ 45 mm |
Edge thickness in coils | 0,4 ~ 3 mm |
Edge thickness in strips (manual feeding) | 5 mm |
Maximum coil diameter | 800 mm |
Space between panels | 600 mm |
Minimum panel length (side being processed) | 210 mm |
Minimum panel width | 95 mm |
Maximum opening of front extensible support | 430 mm |
Maximum opening of front extensible support | 430 mm |
Compressed air operating pressure | 6,5 bar |
Compressed air consumption during functioning | 300 nl/min |
Dust extraction outlet connections | 1 x Ø120 mm (1 x Ø120 mm + 2 x Ø 80 mm) |
Minimum airflow of dust extraction outlets | 20 m/sec |
Air consumption of dust extraction system | 820 m³/hre |
Gluing unit | |
- Heating elements power (6 cartridges) | 1490 W |
- Heating time from ambient temperature | 14 ~ 16 min |
- Heating time from standby | 4 ~ 6 min |
- Gluepot capacity | 1 kg |
End trimming unit | |
- Motor power | 0,22 kW (0.3HP) |
- End trimming unit blade dimensions | 2 x Ø 80 mm - Z20 |
- Blade rotation speed | 12 000 RPM |
Flush trimming unit | |
- Motor power | 2 x 0,22 kW (2 x 0.3HP) |
- Vertical copiers | 2 x discs Ø 120 mm |
- Front copiers | 2 x pads |
- Tool dimensions with disposable knives with combined profile | 2 x Ø 75 mm x 20 mm(H) - Z4 |
Edge scraping unit (OPTIONAL) | |
- Vertical copiers | 2 x discs Ø 88 mm |
- Front copiers | 2 x pads |
- Tool radius | 2 mm or 3 mm |
Buffing unit | |
- Motor power | 2 x 0,13 kW (2 x 0.17HP) |
- Rotation speed | 1400 RPM |
- Brush dimensions | 2 x Ø 120 mm |