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- E450PMVRFLEX * Automatic edge bander with glue pot and chain feeding system
E450PMVRFLEX * Automatic edge bander with glue pot and chain feeding system
Product Code: E450PMVRFLEX-230
Professional finishing quality in only 2.83 meters of length
Logical operation controlled by PLC
Equipped with:
- Thermostatic glue control with automatic stand-by and temperature indicator.
- LED buttons with light indicators for selecting machine operating units.
- Complete automation control of the various operating units via an encoder located on the transmission system for panel feeding.
- Diagnostic system with messages for machine use and maintenance.
- Statistical operating data: total hours of machine use, total and partial meters of edge applied.
- Panel feeding system with a chain made of rubber pads for maximum adhesion to the panel, installed on a robust steel chain with 5/8’’ links.
Two (2) numerically controlled steel guides on the machine frame ensure the rubber pads move smoothly in a straight line, providing maximum resistance to lateral forces.
Top pressure bar
Equipped with a double row of rubber rollers mounted on bearings. The height of the pressure bar can be adjusted using a handwheel, according to the thickness of the panel being processed, and is fitted with a height indicator with a metric scale.
Pre-milling with diamond cutter blocks
Mills the side of the panel where the edge is to be applied, ensuring a perfect straight gluing line without imperfections. The unit includes a waste extraction system and a blower to clean the side of the milled panel before the gluing phase.
Feeding fence with micrometric adjustment
Variable milling from 0 to 2 mm, adjustable using a knob and a numerical indicator.
Edge feeding
Synchronised feeding between the panel and the edge ensures perfect gluing thanks to the edge feed roller system, which is directly driven by the panel.
Pneumatic shear for cutting edge coils up to 3 mm
Exclusive features of the cutting shear unit:
- Oscillatory movement of the cutting shear unit.
- The oscillatory motion ensures that the edge feeding is uninterrupted during coil cutting, guaranteeing perfect gluing for edges up to 3 mm thick and panel heights of up to 45 mm.
''FLEX'' Teflon-coated glue pot
For quick and easy cleaning.
The glue pot is fitted with six (6) electrical heating elements (four inside the pot, one in the turret, and one inside the glue spreading roller) to ensure uniform temperature, eliminating the risk of excessive heat that could damage the glue and affect gluing quality. The motorized glue spreading roller distributes a uniform layer of glue, adjustable in thickness, on the side of the panel being processed.
Two (2) pressure rollers
- First floating roller Ø 80 mm
- Second rubber pressure roller
Automatic front/rear end trimming unit with vertical rounding function (VR)
Single-motor, with copiers and a collection hood.
This unit allows for straight or radius cuts.
Flush trimmers
With Z4 Ø 75 mm cutter blocks, disposable carbide knives with a combined straight/radius profile (3 mm/1.5°) and two (2) 12,000 RPM motors. The flush trimmers include vertical copying roller discs Ø 120 mm and front copying pads.
Glue scraping unit
For removing any excess glue at the joint between the panel and the edge.
Buffing unit
Fitted with two (2) independent motors (0.13 kW at 1400 RPM), ensuring a perfect finish on ABS and PVC edges.
Front extensible support
With small rollers for large panels.
Rear plexiglass enclosure
Can be opened, providing visibility of the operating units inside.
Automatic edge bander with glue pot and chain feeding system - E450PMVRFLEX | |
Feed speed | 7 m/min |
Panel thickness | 8 ~ 45 mm |
Edge thickness in coils | 0,4 ~ 3 mm |
Edge thickness in strips (manual feeding) | 5 mm |
Maximum coil diameter | 800 mm |
Space between panels | 600 mm |
Minimum panel length (side being processed) | 210 mm |
Minimum panel width | 95 mm |
Maximum opening of front extensible support | 430 mm |
Compressed air operating pressure | 6,5 bar |
Compressed air consumption during functioning | 300 nl/min |
Dust extraction outlet connections | 1 x Ø120 mm (1 x Ø120 mm + 2 x Ø 80 mm) |
Minimum airflow of dust extraction outlets | 20 m/sec |
Air consumption of dust extraction system | 820 m³/hre |
Pre-milling unit | |
- Maximum milling with panel height 8 ~ 45 mm | 2 mm |
- Motor power (high frequency) | 2 x 0,75 kW (2 x 1HP) |
- Dimensions of diamond cutterblocks | Ø 60 x 49 mm(H) |
- Rotation speed | 12 000 RPM |
Gluing unit | |
- Heating elements power (6 cartridges) | 1490 W |
- Heating time from ambient temperature | 14 ~ 16 min |
- Heating time from standby | 4 ~ 6 min |
- Gluepot capacity | 1 kg |
End trimming unit with vertical rounding function (VR) | |
- Motor power | 0,22 kW (0.3HP) |
- End trimming unit blade dimensions | Ø 80 mm - Z20 |
- Blade rotation speed | 12 000 RPM |
Flush trimming unit | |
- Motor power | 2 x 0,22 kW (2 x 0.3HP) |
- Vertical copiers | 2 x discs Ø 120 mm |
- Front copiers | 2 x pads |
- Tool dimensions with disposable knives with combined profile | 2 x Ø 75 mm x 20 mm(H) - Z4 |
Edge scraping unit (OPTIONAL) | |
- Vertical copiers | 2 x discs Ø 88 mm |
- Front copiers | 2 x pads |
- Tool radius | 2 mm or 3 mm |
Buffing unit | |
- Motor power | 2 x 0,13 kW (2 x 0.17HP) |
- Rotation speed | 1400 RPM |
- Brush dimensions | 2 x Ø 120 mm |
OPTION TOUCH ME 7''
- Seven (7) inches display controlled by PLC