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E550PMCRFLEX-600 * Automatic edgebander with glue pot, chain feeding system

Product Code: E550PMCRFLEX-600

Professional finishing quality in only 3,62 meters length

Logical functioning controlled by PLC

Complete with:

  • Thermostatic glue control with automatic stand-by and temperature indicator
  • Light-up LED buttons to select machine operating units
  • Complete automation control of the various operating units from the encoder located on the transmission system for panel feeding
  • Diagnostics system with messages for machine use and maintenance
  • Statistical operating data: total hours of machine use, total and partial meters of edge used

Panel feeding system featuring a chain with rubber pads for maximum adherence to panels installed on a strong steel chain with 5/8’’ links.

  • Two (2) numerical controlled steel guides on machine frame guarantee the rubber pads to run both in straight line and have a maximum stiffness on side push. 

Top pressure bar

  • With a double row of rubber rollers installed on bearings. The height of the pressure bar can be adjusted by means pf a handwheel, according to the thickness of the panel being processed, and it is fitted with a metric scale height indicator.

Pre-milling with diamond cutterblocks

  • Mills the side of the panel where edge has to be applied to obtain a perfect straight gluing line without imperfections. The unit is complete with waste extraction system and a blower to clean the side of the milled panel before the gluing phase.

Liquid spray unit separator/anti-glue

  • Prenvents excess glue from attaching to the bottom and top surface of the panel
  • Facilitates and improbes cleaning next to the glue line
  • Equipped with two atomizers and a liquid tank

Feeding fence with micrometric adjustment.

  • Variable milling from 0 to 2 mm, adjustable with a knob and numerical indicator.

Edge feeding

  • Feeding synchrony between the panel and the edge to guarantee a perfect glueing thanks to the edge feed roller moving system, directly driven by the panel.

Pneumatic shear for cutting edge coils up to 3 mm.

  • Exclusive features of the cutting shear unit: Oscillatory movement of the cutting shear unit.
  • The oscillatory movement of the cutting shear unit ensures that the edge feeding is not interrupted during coil cutting, guaranteeing perfect gluing for edges up to a thickness of 3 mm and a panel height of 45 mm.

Teflon-coated '' FLEX'' glue pot to permit complete, rapid cleaning and a glue pot change in seconds 

  • Fitted with six (6) electrical heating elements (four in the glue pot, one in the turret and one inside glue spreading roller) to guarantee uniform temperature, eliminating the risk of high temperatures damaging the glue, which would prevents perfect gluing results. The motorized glue spreading roller distributes a uniform layer of glue that can be adjusted in thickness on the side of the panel to be processed.

Two (2) pressure rollers:

  • First floating roller Ø 80 mm
  • Second rubber pressure roller

Automatic front/rear single-motor end trimming unit (straight cut)

  • With copiers and collector hood.

Flush trimmers (NESTING)

  • Rapid change between thin edge, two radius and solid wood
  • The system detects the thickness of the edge, mistake proof

Corner rounding unit (CR)

  • Finishing of front and rear corners on straight , bevelled and postformed panel
  • Diamond cutterblock 

Edge scraping unit (NESTING)

  • Blowers for detachment and removal of shavings 
  • Dust extraction system complete with box to separate and collect edge scraping shavings

Glue scraping unit (NESTING)

  • Copier discs with automatic cleaning system
  • Two separate knobs which allow an easy positioning of the thool and a fast exclusion of the unit

Separator/anti-glue device

  • Lower and upper atomizer and liquid tank
  • It improves panel cleaning by removing glue residue

Buffing unit 

  • Fitted with two(2) independent motors (0,13 kW at 1400 RPM) to guarantee perfect finish of ABS and PVC edges.

Front extensible support

  • With small rollers for large panels.
  • Rear plexiglass closure to view inside the operating units, which can be opened. 

INCLUDED: 

Transformer 15KVA 3Ph 60C 600V (P) - 240V (S)

Antistatic and cooling liquid spray group

 

** REQUEST A QUOTE **

Code
E550PMCRFLEX-600
Automatic edge bander with glue pot and chain feeding system - E550PMCRFLEX
Feed speed 9 m/min
Panel thickness 8 ~ 50 mm
Edge thickness in coils 0,4 ~ 3 mm
Edge thickness in strips (manual feeding) 0.4 ~ 5 mm
Maximum coil diameter 800 mm
Space between panels 600 mm
Minimum panel length (side being processed) 110 mm
Minimum panel width 95 mm
Maximum opening of front extensible support 430 mm
Compressed air operating pressure 6,5 bar
Compressed air consumption during functioning  320 nl/min
Dust extraction outlet connections 1 x Ø120 mm (1 x Ø120 mm + 2 x Ø 80 mm)
Minimum airflow of dust extraction outlets 30 m/sec
Air consumption of dust extraction system 1150 m³/hre
Pre-milling unit
- Maximum milling with panel height 8 ~ 45 mm 2 mm
- Motor power (high frequency) 2 x 0,75 kW (2 x 1HP)
- Dimensions of diamond cutterblocks Ø 60 x 54 mm(H)
- Rotation speed 12 000 RPM
Gluing unit
- Heating elements power (6 cartridges) 1490 W
- Heating time from ambient temperature 14 ~ 16 min
- Heating time from standby 4 ~ 6 min
- Gluepot capacity 1 kg
End trimming unit
- Motor power 0,22 kW (0.3HP)
- End trimming unit blade dimensions 2 x Ø 100 mm - Z20
- Blade rotation speed 1200 RPM
Flush trimming unit
- Motor power 2 x 0,35 kW (2 x 0.5HP)
- Tool dimensions with disposable knives with combined profile 2 x Ø 75 mm x 16mm (B) x 16 mm(H) - Z4
-Radius / chamfer 3mm / 3°
Corner rounding unit
 
-Motor 0.37KW (0.3HP)
-Vertical and horizontal copier 50mm (D) disc
-Radius 3 mm
Edge scraping unit
- Vertical copiers 2 x discs Ø 88 mm
- Front copiers 2 x pads
- Tool radius 2 mm or 3 mm
Buffing unit
- Motor power 2 x 0,13 kW (2 x 0.17HP)
- Rotation speed 1400 RPM
- Brush dimensions 2 x Ø 120 mm

PUR gluing unit:

  • For veneer with polyurethane glue (PUR) and EVA glue
  • Simple adjustment of the amount of glue with the possibility of storing personalized settings
  • Automatic spreading roller cleaning cycle
  • Automatic glue discharge cycle
  • Quick and easy cleaning of the glue tank Interchangeability of the glue tray